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Ultra-thin overlay screed mortar for floor resurfacing and repair

Advantages and Applications of Ultra-thin overlay screed mortar

In different types of manufacturing facilities, the degradation of floors is a common issue that arises due to the harsh operational conditions they endure. Factors such as the constant movement of heavy machinery, exposure to corrosive chemicals, temperature fluctuations, and the presence of moisture contribute significantly to floor wear and tear.

The nature of the damage varies, ranging from surface-level abrasions to deep structural weaknesses, necessitating a tailored approach to repair and maintenance to ensure the longevity of the floors.

One of the major reasons for deterioration of floor is poor design and engineering, leading to floor damage event at very early stage of usage leading to not only increase in maintenance cost but also results in increased production time. This multiple costs have direct impact on cost of production.

Traditional repair methods often entail significant costs, prolonged downtime for floor replacement and repeated applications. However, ultra-thin overlays offer a tailored solution to these challenges. By applying a resilient layer over the existing floor, these overlays reinforce the floor surface without the need for extensive disruption.  Ultra-thin overlays are designed to address surface imperfections, minor cracks, and wear, while providing a smooth, durable, and aesthetically pleasing finish. The right product selection is the key, Avcon Technics AVCRETE LMC – T5 is one such product.  It is an ultra-thin (5mm) heavy-duty floor screed mortar designed for very thin overlays and inlays with exceptional bond and flexural strength. This product is ideal for creating impact and wear-resistant floors, suitable for both new and old surfaces.

Before Application
Afterre Application

Formulated with a blend of cement, graded aggregates, and performance polymers, this product delivers exceptional strength and durability. It is specifically engineered to withstand Indian conditions, exhibiting high abrasion resistance and versatility for both internal and external environments. With compressive strengths exceeding 60 N/mm2 at 28 days, AVCRETE LMC- T5 offers rapid installation capabilities, allowing large areas to be covered in a single day. Its flexibility extends to usage as a final finished surface or as a base for additional coatings.

This product requires minimal tools and machinery for installation, and with curing and hardening completed in just 48 hours, it ensures minimal downtime. It is supplied in 25kg and 50kg bags, with detailed mixing and installation instructions provided for optimal results.

It is available in two types:

  • Internal use for any type of Industry
  • External use subject to UV radiation and areas which are continuously wet
  • Engineered to withstand Indian conditions, offering high abrasion resistance.
  • Suitable for both internal and external environments, ensuring versatility.
  • Rapid installation capability enables coverage of large areas within a single day.
  • Can be utilized as a final finished surface or as a base for further coatings.
  • Requires only 48 hours for curing and hardening, minimizing downtime.
  • Adheres to Abrasion class AR 2 (as per BS8204 )

With a coverage of 2.35 kgs/sqm/1mm thickness, it is available in various colours and can be installed in large areas within a single day. Moreover, it is suitable for areas exposed to UV radiation and continuous wet conditions, making it a reliable choice for diverse flooring applications.

  • Ideal for industrial facilities, warehouses, and manufacturing plants where heavy machinery and foot traffic are common.
  • Suitable for retail outlets, showrooms, and public spaces requiring a durable and visually appealing flooring solution.
  • Can be used in residential garages, basements, and utility areas where durability and low maintenance are desired.
  • Suitable for outdoor spaces such as walkways, driveways, and patio areas where exposure to the elements is a concern.

Ensuring the right flooring within a manufacturing  facility is of utmost essential to maintain a safe, hygienic and efficient operational environment. Avcon, through its in-house R&D & vast knowledge of the flooring industry, concrete technology & its applications, has developed a range of repair products that found usage in every segment of the flooring industry. Since its incorporation in 1992, the company has manufactured several products for the flooring industry.

For more details;
Avcon Technics Private Limited
103-105, SHEETAL PLAZA, 499 MODEL COLONY, PUNE- 411016
Phone: +91 9325019411/ 9175935787
Email: sales@avcontechnics.co.in, marketing@avcontechnics.com
Website: www.avcontechnics.com

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