Telehandler is a specialised lifting and material handling machine equipped with a telescopic boom. widely used in construction sites for its versatility and ability to perform various tasks They can lift heavy loads vertically and extend horizontally, allowing them to reach heights and distances that traditional forklifts cannot. This makes telehandlers suitable for tasks such as lifting construction materials to elevated areas, placing loads at different heights, and transporting materials across construction sites. Their adaptability, combined with the ability to switch attachments, makes telehandlers essential for tasks like loading and unloading materials, roofing, framing, and other construction-related activities. The telescopic boom can be extended or retracted to meet specific job site requirements, providing construction crews with a versatile and efficient handling solution.
Components of telehandlers
Telehandlers consist of several key components that work together to facilitate lifting, reaching, and material handling.
- Telescopic Boom: The telescopic boom is the defining feature of a telehandler. It extends and retracts telescopically, providing the machine with vertical and horizontal reach.
- Hydraulic Controls: Telehandlers are equipped with hydraulic systems that control the movement of the telescopic boom and other functions.
- Attachments: At the end of the telescopic boom, various attachments can be fitted based on the specific task requirements. Common attachments include forks for lifting pallets, buckets for material handling, and lifting hooks for versatile applications.
- Chassis and Frame: The chassis forms the base structure of the telehandler, providing stability and support. The frame supports the boom and other components, ensuring structural integrity during lifting and movement.
- Cabin or Operator’s Compartment: The operator’s compartment, often enclosed in a cabin, houses the controls and provides a secure space for the operator.
- Wheels and Axles: Telehandlers are equipped with wheels for mobility. The arrangement of wheels and axles varies, with common configurations including four-wheel drive for off-road capabilities.
Where are telehandlers used?
- Material Handling: Efficiently lift, transport, and place heavy construction materials at different locations on the site.
- Pallet Fork Operations: Used for handling palletized materials, contributing to the movement of goods and supplies.
- Construction of Elevated Structures: High reach telehandlers assist in placing materials at significant heights during the construction of tall structures.
- Concrete Pouring and Placement: Equipped with specialized attachments, telehandlers facilitate precise distribution of concrete during construction.
- Roofing Projects: Employed for lifting and positioning roofing materials, enhancing efficiency in roofing projects.
- Landscaping and Grading: Used for grading and leveling terrain in landscaping projects.
- Maintenance and Repairs: Provide access to elevated areas for inspections and repairs of equipment, structures, or building facades.
- Utility Work: Used in utility projects for tasks such as installing or repairing power lines.
- Framing and Structural Work: Assist in lifting and placing beams, columns, and other structural elements during construction.
- Versatile Material Handling: Adaptability allows handling of a wide range of construction materials, including bricks, steel, lumber, and other components.
Advantages of telehandlers
- Handles diverse construction tasks with various attachments.
- Enables lifting to elevated areas both horizontally and vertically.
- Offers excellent mobility with options for two-wheel or four-wheel steering.
- Streamlines material handling processes, reducing manual labor needs.
- Operates effectively across various terrains, including rough surfaces.
- Facilitates rapid adaptation to different tasks, improving overall efficiency.
- Efficiently completes lifting, placing, and transporting tasks on construction sites.
- Operator cabins designed for optimal visibility, improving safety.
- Equipped with modern safety features for secure lifting and material handling operations.
- Capable of handling heavy loads, contributing to efficient material transport.
- Well-suited for operation in confined spaces due to its compact and manoeuvrable structure.
- Rapid deployment and operation, minimising downtime on construction sites.
- Accommodates a range of attachments for tasks such as lifting pallets or pouring concrete.
- Provides flexibility with multi-directional reach, enhancing accessibility on-site.
- Equipped with robust tyres suitable for various surfaces, enhancing off-road capabilities.
- Operates effectively in diverse weather conditions, ensuring year-round functionality.
Different types of telehandler models
Telehandlers with ROPS & FOPS structure
The telehandler boasts exceptional adaptability and efficiency across diverse industries such as RMC, Crusher, Cotton, Ceramic, and more. With a maximum reach of 7 metres, it excels in various material handling tasks, including stacking, loading, unloading, lifting, picking, and placing. Engineered for ease of use and operator comfort, the air-conditioned cabin offers a spacious environment with backlit switches, ergonomic control levers, and a load moment indicator for precise load management. Additionally, the machine prioritises safety with features like three-point access, ROPS & FOPS cabin structure, stabiliser cut-off, hose burst check valves, and optional rear view camera, ensuring a secure and efficient operation on construction sites.
The latest models distinguish itself through unrivalled strength and durability. Its CEV Stage IV engine, tested rigorously for over 1,00,000 cumulative hours in Indian conditions, ensures reliability. The model is equipped with ‘U’ shaped boom, single closing plate welds, and keyhole castings for rams contribute to structural rigidity and strength. The machine’s versatility is further accentuated by the Q-Fit system for quick attachment changeovers, multiple control patterns, and a variety of global attachments. Superior safety features, such as stabiliser cut-off, hose burst check valves, and optional rear view camera, make the telehandler a robust and secure choice for construction tasks.
Telehandlers with intelligent protection system
The latest models come with a Cummins/DEUTZ engine that ensures optimal power for high-intensity work. Its exceptional features include premium brand components such as an axle/gearbox, piston pump, and balance valve, attesting to its commitment to quality and reliability. With a robust rated capacity of 4.5 tons and a remarkable maximum lifting height of 17 metres, this telehandler excels in handling diverse lifting applications with precision and efficiency. The machine features hydraulic extension rams without chains to enhance suitability for heavy-duty applications. The machine’s one-piece fully welded chassis maximises strength while minimising weight.
The Roll-Over Protective Structure (ROPS) enhances engineering safety control, providing effective protection in the event of overturns. The Intelligent Protection System, IROOTECH System, and Fault Diagnosis System not only contribute to operational efficiency but also simplify maintenance procedures. The design prioritises user-friendliness, ensuring easy operation and upkeep. With a focus on durability, cutting-edge technology, and user-centric features.
Telehandlers for high volume lifting capacity
The telehandler boasts a robust set of features that make it a standout solution in the construction sector. Notably, the emphasis on safety, compatibility, and lightweight design reflects a commitment to creating a reliable and secure lifting machine. The telehandler’s adaptability shines through in its exceptional capability to lift pallet boards and handle hefty loads in challenging spaces, showcasing its versatility on construction sites. The telescopic booms, with an impressive reach of up to 20 meters, enhance the machine’s efficiency in transporting materials to elevated and distant locations.
Among the standout features is the telehandler’s high-volume storage capacity, allowing it to effortlessly lift several tons of materials. This attribute not only enhances its versatility but also positions it as a formidable choice for construction tasks requiring substantial lifting power. Another noteworthy feature is its ability to interface with various accessories, providing a level of flexibility that meets the diverse demands of construction applications.
Telehandlers for confined spaces
The latest range of telehandlers showcases exceptional performance tailored for demanding tasks in rough terrains.. With a maximum capacity of 4000 kg and a lifting height reaching 7.60 metres, this all-terrain handling equipment excels in various construction applications. Whether positioning loads at heights, unloading trucks, preparing for cleaning floors, or moving heavy materials, the telehandler offers a versatile solution. The telehandler’s ability to accommodate different attachments efficiently, allowing for quick changes, ensures adaptability to diverse job requirements. Additionally, it features three steering modes—two steerable front wheels, 4-wheel steer, and crab steering—providing manoeuvrability in confined spaces.
Equipped with a powerful engine, this telehandler delivers reliable performance. The transmission, hydraulics, and tank capacities contribute to its efficiency and versatility on construction sites. It is suitable for quickly and easily transporting and moving materials. It also features technologies that include an air-conditioned cab, air filtration; and a touch-screen interface. These models are suitable for activities that present an increased chance of polluted ambient air such as activities with polluted soil and work in tunnels.
Telehandlers with high reaching capability
The latest model standout model in the High Reach Telehandler series, exemplifies versatility and power in heavy-duty lifting applications. Equipped with a lift capacity of 8,000 lbs and an impressive maximum lifting height of 44 feet, this telehandler can be used for a range of worksite requirements. With its four-wheel-drive and four-wheel-steer capabilities, the telehandler ensures optimal performance on challenging terrains, providing users with the flexibility needed for construction works. The low-end torque and turbocharged diesel engine contribute to reliable operation, making it well-suited for demanding conditions.
Its four-wheel-drive and four-wheel-steer capabilities enhance manoeuvrability on hills and rough terrains, ensuring optimal performance across various scenarios. Additionally, the user-friendly design streamlines maintenance routines, allowing for simple, no-tool access to daily inspection points. Whether tackling new construction projects or masonry tasks, the telehandler stands as a reliable and efficient machine. For the maintenance, the model is streamlined with a user-friendly design that allows for simple, no-tool access to daily inspection points, emphasising efficiency and ease of upkeep.
Telehandlers with outreach horizontal capability
The latest range of telehandlers is designed for exceptional performance in the 10-metre lifting segment. With an impressive lift capacity of 5.2 tonnes up to a height of 10 metres and a forward reach of 5.8 metres with stabilisers, this telehandler redefines productivity standards in heavy-duty applications. Ideal for heavy construction, mining, oil, port cargo handling, and recycling tasks, the telehandler ensures optimal efficiency and versatility.
What sets the latest models apart is its unbeatable price/performance ratio, making it a cost-effective solution without compromising on power and functionality. The inclusion of stabilisers in the standard configuration not only enhances horizontal outreach but also contributes to superior lateral stability, enabling high load rating performance in challenging work environments. Its design, featuring four-wheel-drive and steer capabilities, a hydrostatic transmission, and an inching pedal system, ensures smooth and precise movements.
Conclusion
Telehandler’s versatile design, high-reach capabilities, and adaptability make them indispensable for various tasks. As technology advances, integrating smart features into telehandlers further elevates their performance. Their ability to reach impressive heights and handle a variety of tasks, such as loading, unloading, and material movement, underscores their pivotal role in enhancing worksite efficiency. As the construction and industrial sectors continue to evolve, telehandlers stand poised as essential machines, driving progress and efficiency in lifting operations.
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