The chemical and pharmaceutical industries are subject to tough requirements to meet hygiene, safety and productivity. Cleanroom high-speed doors in these environments must therefore comply with stringent hygiene standards. The door features continuous seam welds and flush-mount windows to simplify cleaning and sterilization. The doors have automatic controls and safety sensors embedded. They are durable and function for prolonged periods without compromising production and causing costly downtime. The biggest challenge in designing cleanroom doors for the pharmaceutical industry is creating a sturdy door with a high hygienic performance that is easy to clean. There are different types of cleanroom high-speed doors available in the market that cater to pharmaceutical functional needs.
Benefits of cleanroom high – speed doors
- Hygienic and corrosion-resistant
- Maintains humidity levels
- High-quality, durable ironmongery
- High-performance seals
- Superior insulation performance
- Safe and user friendly
- Comes with an automated activation device
- Wide range of finish options
Factors to consider for cleanroom high-speed doors for the pharmaceutical industry
These factors must be considered when selecting cleanroom high-speed doors for the pharmaceutical industry.
Material selection
The most important factor to consider when selecting a cleanroom door is the material used. The steel and GRP doors are now the main choices available to the pharmaceutical industry.
Edges for the door type
If there are no edges for the dust to settle in, it becomes very easy to clean and maintain exceptional hygiene.
Software system integration
Be aware of the system dependence of the cleanroom door. Many manufacturers market doors that can only be integrated into their systems, avoid these and go for the ones that door systems that can adopt changes in system parameters.
Door panel thickness
Choose a door that is resistant to bending and shock.
Airtightness
Check the level of appropriate airtightness the door is having. Double-check the Pa pressure value.
Resistance towards chemical cleaning products
Cleanroom doors need to be chemical resistant to the regular usage of cleaning products.
Glazing
The doors must be equipped with features such as shatterproof, safety glazing, meaning if the window breaks, it stays in place and there is no risk of scatter.
Door pulls and hinges
Smaller details such as locks, door pulls and hinges should be of the best quality to assure easy maintenance.
Locking
Go with the lock systems that guarantee the highest security with an interlocking control and blocking.
Safety
Choose the door that complies with the fire regulation criterion of the country.
Once the cleanroom door specifications are decided make sure that all the necessary accessories and parts can be ordered and delivered should there be a problem in the future.
Different types of cleanroom high-speed doors
Today, steel and GRP doors are now the main choices available to the pharmaceutical industry. Manufactured with these materials there are different types of cleanroom high-speed doors available, which are given below.
Cleanroom hinged doors
Hygienic hinged doors are extremely lightweight, strong and durable with a clean aesthetic appearance. The door does not harbour bacteria and is unaffected by moisture and common cleaning chemicals. The doors are particularly suitable in areas that have regular and rigorous cleaning regimes. The door blade is protected by black polypropylene bumpers and is smooth and easy to operate. The door’s built-in colour is aesthetically pleasing and requires no maintenance.
Cleanroom sliding doors
Clean sliding doors come with frames that have a smooth non-porous gel coat finish with a built-in color. The door is bacteria protected and is unaffected by moisture. It is also free from organic materials, ledges, recesses or right angles, for flawless hygiene. These doors are extremely strong and durable, yet light and easy to operate.
Cleanroom rapid roller doors
Cleanroom rapid roller doors include fast operation of opening with programmed auto-closing. These doors feature a controller with absolute encoder positioning and the door panels are thick and come with a large choice of colours. To ensure the safety of personnel around fast action doors, multiple light beams are provided to prevent the door from closing if interrupted. Various activation choices are provided to fully automate the door function. The controller in the door can also be interlocked with fire alarm systems.
Cleanroom swing doors
Cleanroom swing doors come in single or paired swinging types that combine strength and performance with sleek, clean and highly durable fiberglass panels. The pultruded construction ensures a heavy-duty, completely sealed door ideally suited for pharmaceuticals.
Cleanroom fire doors
Cleanroom fire doors are extremely lightweight and durable with a clean aesthetic appearance. These doors combine safety without compromising high standards of hygiene and durability. A concealed intumescent strip is built into the door during the manufacturing process, maintaining a smooth, seamless profile ensuring that there are no seams or ledges where dirt and germs can gather. The door does not get affected by bacteria or moisture and common cleaning chemicals, making them particularly suitable in areas that have regular and rigorous cleaning regimes. The door blade is protected by black polypropylene bumpers and is smooth and easy to operate.
Conclusion
There are several advantages and different types of cleanroom high-speed doors available in the pharmaceutical industry. Choose the material and type that suits your project requirement. Take the help of experienced manufacturers and installers.
